Crazy Monkey Woodshop

May 27, 2010

So This is May, What Have We Done?

It’s been over a month now since I first got the CNC router mostly functional (and since I posted an article), and I am sure you are all eager to know what’s going on with that. Actually, I’m pretty sure most of you are eager to know what the hell I’m talking about in the first place, and really why you should care at all.

What on earth is a CNC Router, you ask? Why should my loyal and future customers care that I have one? What does this mean to them? What does this have to do with the price of tea in China? I’ll answer the last question first, since it is the easiest. Nothing. There I said it. My CNC router will have no effect on the price of tea in China, as far as I know.

Now on to the harder questions: A CNC Router is a router, which is controlled by a computer. A router is a woodworking machine which spins a small bit around, very fast, to cut through wood. The computer control enables the machine to cut out virtually any kind of complex shape. This has some interesting ramifications for us here at Crazy Monkey Creations, and by extension for our customers.

First, the CNC Router does its work in a semi-unattended way, freeing all of the Crazy Monkey employees (i.e. Me and sometimes Christy) to work on other parts of the production while waiting for the CNC to finish its part. This should hopefully more than double our production capacity, so eventually it will mean shorter lead times for our customers.

Second, the CNC Router can cut a curvy complex shape every bit as easily and quickly as a simple square boxy shape. This capacity will be put to great use in the near future and we are working hard to redesign our product line to make full use of this new capability. Our new products, which we will start announcing in Late July or early August, should be much more attractive, fluid shapes, which hopefully you will find to be as pretty as they are functional. Of course we will continue to make unsurpassed usability our primary design concern.

Third, since the CNC Router can cut complex shapes easily we can use this functionality to implement new and better features for our products. Features that have in the past been too difficult or time consuming for us to include at a practical price will now be implemented nearly for free. This will greatly increase the value of our products to our customers. One such feature will be finer graduations for the winder arm markings, making it easier for operators to set a specific skein size.

Fourth, we will be able to make more efficient use of our materials, since we will be able to cut parts out in a nested fashion. This will of course help us keep costs down, and it also help save the environment by producing less waste. We are always as efficient with out materials as we can be of course, and now we can be even more so.

Fifth, the CNC Router will enable us to make products that were simply impossible for us to make in the past. We are working hard on expanding our product line. In addition to releasing the redesigned skein winders and swifts from our current collection, we will be introducing many new products over the next few months.

So, as we learn to use our CNC Router to its fullest capability, and as I continue to rebuild it to increase its rigidity, capacity and reliability, we will be making more and better products available to you, our loyal customers.

9 Winders and 2 Swifts

If you ordered a winder or swift recently, it’s on this table.

April 13, 2010

Slow and Steady Progress…

Filed under: Drop Spindles, General, Products — Tags: , , — christy @ 5:57 am

At least on my part. Ben finished up 2 winders and a double swift today (and they’re getting shipped today). I, on the other hand, only turned one spindle. To be fair, I did vacuum out the car and clean some of the mud out of it while Ben was working. Yesterday, we went to Collector’s Specialty Woods in Gardner, CO. Here’s some of what we got. (More after the jump).

Boards from Collectors Specialty Woods

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April 5, 2010

A better tour of the shop …

Filed under: General — christy @ 2:37 am

Benny showed you what the shop looked like before we went and freed some of our imprisoned tools from the storage unit we’ve been keeping them in (in the back, behind all of the rest of our stuff), and while the Moving of the Table Saw was dramatic (and traumatic), the best picture I have of that day is this one:

Muddy hand

That was my hand after digging out the car from the mud, probably the first or second time. And this is the cleanest it was for the rest of the day.

So, the tour… Let’s start at the right side of the shop. Photos after the jump This post is picture heavy, so if you’re on a slower connection, you may want to click and grab a cup of coffee (or tea).

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March 26, 2010

One Down

Filed under: General — Ben @ 5:43 pm

I managed to finish the first skein winder in the new shop today. It feels good to be productive again. In addition to finishing and packing the one winder, I did work on a stack of arms and fingers and worked on organizing the shop some more.  I think I will have to move the table saw to the other side of the room, but I’m not sure. It’s amazing how much room just that single tool takes up.

Here are a couple pictures of the shop so far.

Shop Seen From One Corner

Shop as Seen From Another Corner

March 25, 2010

The Shop is Now Operational

Filed under: General, Tools, Yarn Winders — Ben @ 9:43 pm

I have managed to get my table saw rebuilt and calibrated, and I have built a new assembly table. Those are the two biggest tasks that needed to be done before I can actually use the shop for any production work. So now I will start finishing the winders that have already been ordered, and working on building up a back stock of parts again, while also working on putting together the rest of the shop. We are going to get some more of our tools out of storage (not at The Ranch) this weekend, so it won’t be long before it starts feeling like a real woodshop.

Among the many tools which will be retrieved from storage is our lathe. some of you my be able to guess at the ramifications this will bring, some of you will just have to wait and see the awesomeness as it is produced.

The heater seams to work well, and even on cold days the temp is well over 50º. The large thermal mass of the concrete and earth keep the room from getting too cold, so my glue will be safe there. A good thing, as I am tired of replacing frozen glue. This will sure beat working in the refrigerator/freezer that was the ranch shed this winter.

Construction of my new CNC router which I still haven’t told you about should begin sometime next week too, at which time I will actually tell you about it. This will eventually be the most exciting news on this blog.

In other news: We are switching to a new motor for our electric skein winders. This motor is more powerful, quieter, smoother, and American made. However it does cost more than the old motor did, and so the price of the electric winders will be going up by about $50. The motor mounts to the winder a little differently, so I  have yet to build a prototype of the new mount design. This should happen on Sunday or Monday, and once I have the prototype finished and tested, I will officially announce the new price and design. Any winders ordered now will receive the new motor, but we will continue charging the old price until we officially make the announcement on the Crazy Monkey News web page. This is effectively a $50 off sale! Hurry because the official announcement  and price increase will probably happen late next week.

March 18, 2010

A New Home

Filed under: General, Products, Tools, Yarn Winders — Ben @ 2:27 pm

It’s official, we now have a new home, and perhaps even a new hope.   I have just rented a 600 sqft woodshop just a couple miles north of our house in Denver.  This means that once we move the tools, we won’t have to drive down the The Ranch every time we want to build something.  This will have far reaching repercussions on our production time, our R&D and also on the kinds of products we will be able to offer in the near future.

Our New Shop

Look for the lead time on winder production to drop back down to a week here pretty soon, once we get the tools re-calibrated after the move.

March 17, 2010

A Much Better Week

Filed under: General, Products, Yarn Winders — Ben @ 4:31 pm

Our trip down to The Ranch this week was much better and we were able to produce parts for most of the next 12 winder and swift orders. We went in while it was snowing, and the ground was pretty well frozen. On the way out was a little more hairy, but we made it anyway. The new tires really showed their stuff and I am most pleased about that.

We didn’t have any time this week to make any of the parts for the new CNC Router (a project which I will be posting about soon), so I am a bit disappointed about that.

On a somewhat more positive note, we are looking into getting a workshop up in Denver so that it will be closer to home, not entrenched in mud and more roomy, hopefully with heat, so winder production will be able to get back under a proper schedule. I’ll keep you posted about that as we make more decisions soon.

March 10, 2010

Wasted Week

Filed under: General, Products, Yarn Winders — Ben @ 11:34 am

This is a bad week for winder production. When we finally reached the ranch trail last night we discovered that rather than having had dried out like it has in Denver, not even all of the snow had finished melting, but plenty of it had, and the trail was a swamp of standing water and deep penetrated mud. I drove in a couple hundred feet and decided to turn around. We really barely made it out even from just the short way in. I’m pretty sure we would have gotten seriously stuck if we had gone much further.

This failed trip to the ranch cost us about $120 and completely wasted 18 man hours that could have been spent doing other work, of which there is plenty to be done. :-(

So, I can’t make any new winder parts this week. Luckily most of the winders that are due this week had their parts made last week, so I can still ship mostly on time. But if I can’t get in again next week, quite a few winders will have to be late, a situation that grieves me greatly.

I am going to update the lead time on the web site to “4 weeks, weather permitting” because I don’t have much hope of the road being passable any time real soon. Either we need a blisteringly cold night when we go down so all the mud and water freezes, or we need a week of very warm and dry weather to boil off all the water and dry out the ground. Looking at the weather, I don’t see any of that happening. There is still plenty of snow on the ground, which will slowly melt over the following weeks and just make the situation worse.

I bet you next year, after I’ve built the real road, with proper drainage and a gravel surface, we will have an unseasonably dry and warm winter with no mud anyway. I really wish I had a tractor.

March 8, 2010

Welcome to the New Blog

Filed under: General — Ben @ 11:29 am

Welcome to the brand new Crazy Monkey Creations Woodshop blog!  This is your source for random musings and project updates concerning all of our woodworking activities, including our skein winder production, new product designs, the status of our work shop, and anything I decide to muse about concerning wood.

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